How To Install A Front & Rear Disc Conversion Kit - Bringing It To A Halt at Automotive.com
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How To Install A Front & Rear Disc Conversion Kit

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How To Install A Front & Rear Disc Conversion Kit - Bringing It To A Halt
0009 MOPP 01 Z DISCS

How To Install A Front & Rear Disc Conversion Kit - Bringing It To A Halt

Stainless Steel Brakes Gives Our Paddock Project Charger Some Much Needed Whoa To Go With Its Go.

By Tom Rounds
Photography by Tom Rounds

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Imagine this scenerio: You put lots of money and time into restoring your Mopar, and on the maiden voyage someone turns in front of you. You slam your foot on the brake pedal, but the car actually feels likes it's going faster. Will you stop in time? Mike Paremski, who's handling the Paddock Project Charger at his shop, Michael's Auto Body in Winter Haven, Florida, had this exact thought.

To ease his mind while driving the '69 Charger, Mike decided a disc brake conversion was in order. A call to Stainless Steel Brakes Corporation procured a front (PN A156) and rear (PN A155) disc conversion kit, ensuring the car would have the stopping power of a modern-day vehicle.

Stainless Steel's conversion kits are refreshingly complete. The front comes with slotted 11-inch rotors and single piston, full floating calipers, while the rear kit consists of slotted 11-inch rotors and four piston, fixed mount calipers. In addition to the rotors and calipers, both kits include brake pads, flexible lines, wheel bearings, hardware and instructions-all the necessary ingredients to make installation as simple as possible.

Follow along with us and see for yourself how simple and effective the Stainless Steel Brakes kits are.

Front And Rear Disc Brakes Remove Suspension
Normally we would start by removing the front brake drums and all the brake components right down to the spindle. In our case, the suspension was completely removed during the car's restoration process and the drum brakes weren't reinstalled. In order to remove the old backing plate and install the new caliper mount, the two lower bolts holding the spindle to the lower control arm were removed. The new caliper mount was slid onto the spindle and new longer bolts were installed through the mount, spindle, and lower control arm. Two additional bolts were installed from the backside into pre-threaded holes in the new bracket.
Front And Rear Disc Brakes Drum Spindle
One great feature of Stainless Steel's front disc kit is that there isn't a need to change out the front drum spindles with disc brake spindles. With the use of a spacer sleeve (arrow) the new disc brake system fits perfectly.
Front And Rear Disc Brakes Timken Bearings
Stainless Steel Brakes supplies all new Timken bearings, which we packed with disc brake-compatible grease before installing.
Front And Rear Disc Brakes Spindle
Here, the rotor was slid onto the spindle and the new bearings were installed. Don't forget to torque the retaining washer and castle nut to factory specifications.
Front And Rear Disc Brakes Gas Shocks
Rock And Roll No More
In addition to improving the stopping ability of the Charger, we decided to also improve on the handling with a set of Tokico Gas Shocks. Tokico designed their advanced gas shocks with a unique, angle-drilled piston and multi-stage, variable-aperture valve system that will reduce unwanted suspension roll and pitch. In this photo you can see the installed shock is ready for action.
Front And Rear Disc Brakes Brake Line
Next, we installed the flexible brake line, brake pads, and pad retaining clips on the caliper.
Front And Rear Disc Brakes Caliper Bolts
To complete the front conversion, the caliper bolts onto the brackets and the flexible brake line is connected to the steel line.
Front And Rear Disc Brakes Remove Old Drum Brakes
Moving to the back of the car, we started by removing the brake drum and all the old drum brake components.
Front And Rear Disc Brakes Remove Axle
In order to remove the backing plate, the axle must first come out. This is accomplished by removing the five axle retaining nuts through the access hole in the hub. Once these bolts are removed, the axle slides out with ease.
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Charger Stats

Price Range
$24,835 - $38,970
MPG
18 city /26 highway
Transmission
4-Speed Automatic
Engine
2.7L V6